Devomech Solutions GmbH

Ideas. Concept. Solution.

To assist a client in product design and prototyping, a team of engineers and designers at Devomech Solutions came together to create a mechanized dental floss that would ensure proper hygiene and ease-of-use.

The team decided to equip the dental floss with a reel of thread and a reel cycling mechanism to allow reel movement. After the user is done flossing, a blade incorporated into the body can cut the thread that has been used, and replace it with a fresh one at the push of a button.

To thoroughly meet the hygiene standards expected by the client, UV light was included in the case of the floss, which sanitizes the floss thread when the product is placed inside it. Moreover, the case design also included a lid that protects the floss from external contamination.

Design, modeling, and manufacturing

• Capacity

The battery installed was big enough to last up to six months on a single charge.

• Usability

The button placement (used for thread change) maximized reachability and comfort when using the floss. The body easily fit in the hand and the case was designed having a hinged design that could be opened and closed singlehandedly.

• Power

A PCB and battery housing is made within the floss body along with a charging port inlet. Embedded contact pads and wire routing was done to provide electricity from the dental floss to the UV Light.

• Sustainability

The team minimized the points of contact of the floss with the mechanical parts through a choice of components that would not degrade over time or with repeated use.

• Prototyping

For performance evaluation, major parts of the products were manufactured, assembled, and tested for their respective functions. Required modifications were made and a final design was created that could be mass-produced.

Ideas. Concept. Solution.

Having been approached by a popular food chain owner in the US, a team of engineers at Devomech Solutions took up the challenge to work on an electro-mechanical portable bidet solution to fit the need of our client. Our client wanted to pursue this solution to create an inclusive restaurant environment where diners from all cultures could experience a comfortable ambiance.

Design, modeling,  and manufacturing

• Scalability

To ensure that the design would fit into all restrooms in the restaurants owned by our client, the size of the bidet was kept at 18*6 inches.

• Capacity

The tank for the bidet was designed to hold 10 liters at a time. The capacity was determined by gauging the average water consumption in a day.

• Sustainability

To reduce the operating costs, a submersible pump was used which requires little maintenance. Lithium-ion batteries were used for an optimal power-to-size ratio.

• Aesthetics

To fit the interior of the restrooms, a monochrome exterior was chosen for the bidet to complement the color of the fixtures already installed.

• Additive manufacturing

3D modeling was an iterative process and the design was tested for multiple constraints including water pressure, battery life, and pump quality before it was finalized.

Ideas. Concept. Solution.

In order to find an optimal balance between variety and freshness, our valued client sought a solution that could efficiently handle a diverse range of juice options while ensuring uncompromised quality. Sharing a common vision, Devomech Solutions embarked on the mission to create a cutting-edge machine that seamlessly combines user-friendliness, intuitive navigation, and visually stunning design to captivate and immerse customers. These prerequisites laid the groundwork for a collaborative journey aligned with industry norms.

Design, modeling,  and manufacturing

• Usability

The intuitive interface, easy-to-use touch screen, smooth navigation, and hassle-free payment system allowed customers to complete transactions effortlessly. The machine’s ergonomic layout ensured accessibility for users of all ages and abilities.

• Capacity

The team incorporated efficient refrigeration systems and storage configurations to ensure the machine could maintain juice freshness for extended periods.

• Dimension

The design team successfully maintained a balance between space efficiency and accommodating sufficient space for refrigeration equipment, storage compartments, and operational components, ensuring optimal functionality and visual appeal.

• Customization

The modern features that were implemented enabled the users to choose from 4 juice types and avail the option to add ice cubes and extra sugar for a personalized experience.

• Aesthetics

The design team combined sleek lines, vibrant branding elements, and modern finishes to create an eye-catching and stylish machine that seamlessly integrated into various environments, enticing customers and enhancing brand presence.

• Prototyping

Performance was evaluated through rigorous testing and refinement, resulting in a reliable and robust machine that met the client’s expectations for superior performance and longevity.

• Manufacturing

Detailed dimensioned drawings, instructions, and bills of materials were created to facilitate mass production, enabling the client to meet market demand efficiently.

Health Monitoring App

Health Monitoring App is one of the best mobile application in the market that simplifies family health monitoring. The app keeps track of all the family members whether living under the same roof or in a different continent. It can be connected with custom Bluetooth based device with compact and accurate sensors for regular monitoring. The app can easily be integrated with Apple Health, Google Fit and Samsung Health accounts. Security and privacy of the health data of the users is of prime importance, thus it is taken care of according to EU regulations.

Key features 

• Medical Expert Consultation
• Health History
• Bluetooth Connectivity
• Define Goals
• Notifications 

Ideas. Concept. Solution.

With a vision to create a powder mixer for both professionals and beginners, our valued client engaged our team of certified engineers to create an automatic mixing solution with customizable heat settings. As part of the solution, the team also added a digital timer and temperature gauge to the mixer to allow for precision in quantity and temperature. On top, a mobile app was developed that was used to conveniently control the function especially the heating temperature of the mixer.

Design, modeling,  and manufacturing

• Aesthetic

Product aesthetics were considered an important functionality to boast a modern and visually appealing design, guaranteed to catch the attention of the buyers.

• Usability

While the upper cup of the mixer holds the powder, the bottom cup, covered by a flexible heater, aids in heating the powder. At the same time, a stirrer continuously shakes the powder in the bottom cup to ensure it is properly heated.

• Manufacturing

The design was repeatedly examined for any weak points, and any potential issues for large-scale manufacturing were identified and fixed. Modifications were made as necessary, and a final, tried-and-true version that could be produced in mass quantities was created.

• Portability

The powder mixer has been designed to be as compact as possible while still maintaining its functionality. This allows the users to transport the mixer to various locations as needed.

Ideas. Concept. Solution.

To create a modern laundry machine design, our valued client reached out to engage our electrical and mechanical engineering teams so that their users have the capability to dry their washed clothes with utmost ease without having to hang them in open air or dedicating a separate room in the house for laundry. This was in response to the problems faced by users who use conventional washing machines which mostly require separate spin dryers, or use dryers which discharge water while drying, hence creating the need to be placed into a dedicated laundry area.

Design, modeling, and manufacturing

• Integrated function

Instead of a separate heater, a dryer was intelligently placed inside the washing machine which converted cold air to hot to dry clothes without any water discharge.

• Usability

Using modern mechanical assembly techniques and special vibration control materials, the team successfully reduced the noise created by the machine. Given that the machine can work without a continuous water source the user is free to place it anywhere required.

• Sustainability

The filtration system fitted inside the washing machine allowed used water to be stored, filtrated and then reused, hence eliminating the need for a continuous water source and making it environmentally friendly. Moreover, a BLDC motor was used to save energy.

Cash Recycling Machine

It is an automated teller machine where you can deposit, withdraw and view your transactions anywhere anytime. It is a smart safe that is easy to use, more secure, fast processing and supports multiple currencies. It is specially designed for restaurants to digitalize the cash flow and reduce discrepancies.

Key Features

• Transaction Summary
• Smart Safe 
• Check your Balance
• Deposit Payment
• Withdraw Payment
• Payment History

Bond e Shams

It is a custom-designed water monitoring system that can monitor TDS and flow rate in real-time. The system is designed and manufactured by Devomech Solutions. Being locally manufactured reduces the dependency of our client firm (Bond e Shams) on imported products. It also provides the flexibility of posting the live data on the client’s internal server with a dashboard to monitor the water quality and consumption at all free drinkable water facilities spread across Pakistan and abroad.

Key Features

• Monitor TDS 
• Disinfecting with Electronic Protector
• Measuring in Liters 
• Measuring Water Flow & Water Quality in real-time

Ideas. Concept. Solution.

Trying to perfectly cook a whole chicken, turkey or any problematic cut of meat can be frustrating and time-consuming. Having established a start-up, our client was looking for a partner to design a cooker that could offer the right functionalities to prepare meat perfectly.

Different kinds of meat dishes require different temperatures to be perfectly cooked from the inside. While an oven would cook the meat from the outside, the client’s vision was to create a nonstick cookware insert also known as the Core Cooker that could pierce through the meat and allow the heat to penetrate, to achieve the desired tenderness from the inside as well.

Design, modeling,  and manufacturing

• Dimension

The body of the core cooker was designed so that a high-power heater could fit into the limited space. Moreover, the heater had to be intelligently placed into the cooker so that the heat could penetrate into the meat evenly.

• Usability

The nonstick cooker was designed to have sharp curves so that it could easily be inserted into the meat. To compliment the core cooker, an alternative part/insert was also added to the product for meat that already had hollow cavities and didn’t need the piercing functionality. In addition, a digital timer and temperature gauge were included in the product to ensure that both professionals and beginners could easily select the right mode/temperature.

• Prototyping

The team successfully created the design, renderings, and animation so that the client could pitch his idea directly to investors. All 2D and 3D manufacturing design files with required tolerances were delivered to the client.

• Safety

Since the cooker was powered by an electrical cord, the team chose a high-temperature food-grade material for the cord so that it could sustain the high temperatures.

EV Charger

A Smart Electric Vehicle Charger by Devomech Solutions with a mobile application. With the mobile application, you have full control over the charger. With just one click you can turn off the charging or set the total max and min charge current or can convert to any mode i.e. basic, dynamic and solar from anywhere. The mobile application can help you monitor the whole system from your smartphone along with the usage statistics on your finger tips.

Key Features: 

• Signup / Login
• Advance Settings
• Set Max & Min Power
• Solar Optimized Charging Mode

Ideas. Concept. Solution.

A large-scale manufacturer of massagers engaged with a team of mechanical and electrical engineers at Devomech Solutions to optimize the vibration frequency for the release of the next model. The vibrations, which were previously also felt in the handle, had to be limited to just the head of the massager to achieve the desired comfort to the end-user. To enhance the utility of the massager, the client also suggested that the revamped solution should be a cordless device with an aesthetically appealing design.

Design, modeling,  and manufacturing

Capacity

To ensure a longer life cycle, the team designed a robust internal mechanism that would allow the new product to work for 500 hours in a lifetime. A high-power motor was also included and constant revolutions of the motor were maintained to avoid any imprecision in therapy.

Ergonomy

A compact solution with a high energy-to-density ratio was created with ergonomically designed grips to offer a sweat-free clutch. The design was customized to be wireless to ensure a nice hold for the end-user.

Usability

The vibration was restricted to the head of the massager to ensure the therapist would not feel any discomfort. The massager’s head was intelligently designed to access every tissue of the body to recuperate energy reserves in the muscles.

Manufacturing

The team played an advisory role to recommend appropriate manufacturing methods to align with the product functionality. The team also coordinated with the manufacturers to get the parts manufactured using CNC and injection molding.

Safety

A cooling system was installed to prevent any unnecessary damage to the device. Moreover, an efficient damping mechanism was developed to avoid vibrational impact on the handle and the PCB circuit board.

Scalability

The solution is being sold to chiropractors on a large scale by our client.

Ideas. Concept. Solution.

To empower individuals in monitoring their health and detecting respiratory disorders early on, Devomech Solutions worked with a valued client to develop a versatile and user-friendly smart health station monitor for nurse stations, small clinics, and remote health centers. To address the challenges of monitoring vital health indicators such as heart rhythm, pulse rate, and blood sugar levels, the client sought a portable health monitoring gadget capable of accurately capturing weekly data for individuals and families. Taking up the challenge, Devomech Solutions aimed to deliver a benchmark product by integrating consumer-friendly electrodes and developing an Android app for convenient heart rate monitoring and data management in the smart health station monitor.

Design, modeling,  and manufacturing

• Dimension

The monitor was constructed keeping in mind the dimensional restrictions imposed by the Android tablet. The resulting solution encompassed an internal frame, an outward body, and electronic components, all harmoniously integrated into the overall product design.

• Usability

Emphasizing convenient heart rate monitoring, the integration of consumer-friendly electrodes was prioritized. An Android app was developed to effectively record and manage data from the health station.

• Prototyping

Iterative testing and refinement were conducted to identify and address any weaknesses or potential issues. Through this iterative process, the design was optimized until a final version was achieved, ready for large-scale production.

• Scalability

The solution facilitated blood pressure, blood sugar, and pulse rate measurements in diverse settings, including homes, hotels, and medical facilities. The potential integration of additional sensors such as for spirometers and digital stethoscopes further enhances its capabilities.

• Sourcing

Sensors were sourced from reputable suppliers, and the enclosure was either created through on-site 3D printing or manufactured in collaboration with reliable partners.

Puff Pod

Puffpod is the magnificent device that produces a tremendous natural fragrance to purify our surrounding environment.
Devomech Solutions has developed this product which includes aroma space and an air pump that has been designed for aromatic fragrances which gives us fresh and clean smelling scents that invigorates in our environment.

This product includes push start button and long lasting battery health.

Features Detail:

• Cannabis Plant
• Air Pump
• Push Button
• Battery Holder

Ideas. Concept. Solution.

Having envisioned a customized mobile device application, our valued client needed a comprehensive mobile device management solution that would be compatible with various devices in their store so that the customers can visit and test the product first-hand. This management solution would play a key role in enhancing the in-store experience for customers and enable growth in sales.

The solution would enable them to fetch and display device information from a custom-built API on mobile phones. They required the app to have region-specific settings, a screen saver feature with remotely managed playlists of images and videos, automatic execution on device startup, password protection for device settings, and the ability to restart automatically if closed by the user. Additionally, the app needed to support multiple languages, specifically English and Greek, to cater to a diverse customer base.

Design, development, and deployment

• Prototyping

A reliable prototype was built which went through comprehensive functionality tests, performance enhancements, and seamless integration with the custom-built API and remote management system.

• Dimension

The app’s layout and design were optimized to fit within the screen dimensions of various devices, providing a consistent and visually pleasing experience for users.

• Capacity

The team implemented efficient data handling and storage capabilities within the application, allowing it to fetch and display device information seamlessly from the custom-built API. This ensured that the app could handle a large volume of data and provide real-time updates to users.

• Sustainability

A sleep mode feature was activated during store closing hours, remotely configurable from the admin portal, ensuring efficient power management and extending device lifespan.

• Usability

The app featured a user-friendly interface that allowed customers to navigate through device information effortlessly. Meanwhile, the password screen prevented unauthorized access to device settings.

• Compatibility

Due to its flexible architecture and adaptable framework, the application enabled effortless integration with different devices, empowering the client to provide a unified customer experience.

• Screen Preservation

Regular color, image, and video changes were implemented to prevent pixel burning and ensure a high-quality viewing experience.

Ideas. Concept. Solution.

With a vision to enhance the drink ordering process on Android tablets, our valued client entrusted Devomech Solutions with the task of creating a customized Flutter mobile application. The goal was to seamlessly connect the app to a hardware device for transmitting order data. Our team of application developers diligently worked on crafting an intuitive and user-friendly interface, allowing customers to effortlessly select drink type, size, flavors, and enter their name, ensuring a flawless ordering experience.

Additionally, our team implemented automatic scanning and reconnection features to ensure uninterrupted communication with the hardware device. Every step of the way, our focus remained on establishing a reliable and secure communication channel, implementing error recovery mechanisms, and delivering a responsive app experience.

Design, modeling,  and manufacturing

• User Experience

An intuitively designed interface with clear navigation, and streamlined order placement features ensured effortless selection of drink preferences such as drink type, size, and flavors.

• Efficiency and Speed

By establishing a reliable wired connection with the custom-built hardware, orders were transmitted swiftly and delays were minimized.

• Resilience

Robust error handling mechanisms were implemented to address potential communication disruptions between the application and hardware such as automatically attempted reconnection and timely error recovery.

• Customization

From selecting drink types, sizes, and flavors to modifying order details before submission, the application empowered users to personalize their coffee experience.

• Safety

The application incorporated safety measures to prevent unauthorized access and protect user data, hence, safeguarding sensitive information.

• Scalability

The application was compatible with Android tablets running on various operating system versions, from Android 5.0 up to the latest Android operating system.

Ideas. Concept. Solution.

Undertaking an ambitious project to develop a cutting-edge Android tablet application for a valued client, Team Devomech Solutions created an application that could seamlessly communicate with the client’s custom-built hardware using Bluetooth Low Energy (BLE). The app was developed to allow users to personalize fitness targets, maintain a database to store user-specific information, monitor real-time data exchange related to physical exercises, and display exercise statistics through visually appealing graphs.

The app’s structure was designed using the Iterative Software Development model, allowing for flexibility and iterative improvements throughout the development lifecycle.

Design, development, and deployment

• Usability

The team enabled the application’s capability to automatically scan for and connect to the hardware upon startup, as well as reestablish the connection if it was ever disrupted to simplify initial set-up.

• Scalability

The app’s architecture was designed to be highly scalable, allowing it to run efficiently on a wide range of Android devices, starting from version 5.0.

• Aesthetics

Close attention was paid to mirroring the client’s provided design to create a visually appealing graphical user interface.

• Command Reliability

The team ensured that the hardware communication adhered to industry standards and the app’s commands were reliably sent and resent until acknowledgment was received.

• Quality Assurance

Comprehensive testing was carried out, encompassing all relevant test cases, to ensure the app’s quality and performance met high standards.

• Data Integrity

The app’s ability to handle high-speed data transmission ensured no data loss during exercise sessions, providing users with accurate and real-time exercise statistics.

Ideas. Concept. Solution.

Our client approached Devomech Solutions with an innovative vision: to develop a Flutter mobile application that seamlessly connects to custom-built hardware using Bluetooth Low Energy (BLE) technology. The goal was to transmit and receive data between the app and hardware, enabling real-time data visualization on an oscilloscope-like graph. The client required a mobile application that could establish a BLE connection, display real-time data, save data to a file, plot saved data on-demand, show a timer display, and indicate the connection status and data receiving state. Additionally, the app needed to provide an options page for configurations and related information, as well as a device selection page for BLE connectivity.

Design, development, and deployment

• Real-Time Visualization

Central to the app’s functionality, the real-time oscilloscope graph accurately illustrates dynamic data changes. This achievement results from resource optimization, ensuring user-friendly experiences and accurate data insights.

• Scalability

The app was designed to be highly scalable and compatible with a wide range of Android operating systems, from Android 5.0 to the latest versions.

• Resilience

Thorough testing was conducted, including stress testing and handling potential exceptions or errors during data transfer, plotting, and file management, and iterations were made to improve reliability.

• User-Centric Design

We prioritized efficient memory and computational resource management to facilitate smooth and responsive real-time graph plotting. Users could also plot previously saved data on-demand. Moreover, through an accurate timer display built to showcase the elapsed time, users could pause, reset, or resume the data collection at any time.

• Memory Management

Employing dynamic data handling, pruning outdated values, and optimized buffering, our app ensures responsive performance while minimizing memory footprint. Proactive memory management enhances user experience, long-term stability, and reliability.

• Performance

Seamless BLE links high-frequency data acquisition, dynamic graph rendering, and optimized user experience for unparalleled performance.