Epsum Labs

Project Overview

A Large scale integrated steel plant required a solution for managing ladles in its Steel Making Shop (SMS) department, emphasizing health monitoring and performance optimization.

Challenges

• Tracking ladle usage and maintenance schedules.
• Monitoring ladle conditions in real-time to predict and prevent failures.
• Optimizing ladle usage and extending their lifespan.

Solution

We implemented a comprehensive Ladle Management System integrated with IoT technology and cameras for real-time tracking of ladle position on the shop floor. The system monitored conditions such as temperature, wear, and stress levels, and analyzed data to predict potential failures. Additionally, it calculated ladle heat life and turnaround time, optimizing their use and prolonging lifespan.

Results

The project resulted in improved ladle management practices, reduced downtime, and enhanced safety in the SMS department. Our solution ensured the optimal performance of ladles, contributing significantly to the plant's productivity and operational efficiency.

Project Overview

Our team was tasked with implementing a Document Management and Workflow Automation solution for a leading steel manufacturing company.

Challenges

• Managing an extensive volume of documents across various departments.
• Ensuring efficient document retrieval, version control, and access management.
• Automating workflow processes to reduce manual intervention and improve efficiency.

Solution

We developed a robust Document Management System (DMS) that digitized and centralized document storage, making it easier for employees to retrieve, manage, and control document versions. The solution included automated workflows for document approvals, notifications, and escalations, significantly reducing manual efforts and streamlining operations. Integration with the existing ERP system was implemented for seamless data exchange and consistency across systems.

Results

The solution enhanced operational efficiency, reduced errors, and improved document visibility and compliance. It also resulted in significant cost savings and positioned the company for scalable growth. The successful implementation has set a benchmark for document management within the steel industry.

Project Overview

We were approached by a leading Two-Wheeler EV Company to develop an Electric Bike Instrument Cluster designed to enhance the rider's experience with essential features and seamless connectivity.

Challenges

• Providing riders with clear, easy-to-read information on various metrics.
• Ensuring seamless integration with GPS and Bluetooth for navigation and entertainment.

Solution

Our team developed an instrument cluster featuring a 7-inch LCD or TFT capacitive touch display, offering high resolution for clear visibility of speed, battery level, distance traveled, and more. It included low voltage warnings for safety, GPS integration for navigation, and Bluetooth connectivity for audio streaming, creating a connected and enjoyable riding experience.

Results

The Electric Bike Instrument Cluster has significantly improved the market appeal of the client's electric bikes, providing riders with an enhanced, connected riding experience. It stands as a testament to our ability to blend technology with user experience, driving forward innovations in the EV sector.