srushty Global Inc

Significant cost reduction achieved by updating the gear train without replacing the gearbox
Background
The current product lacks user-friendly accessibility, requiring power control adjustments to ensure ease of use for all, including older users. Enhancing accessibility is crucial for accommodating users of varying capacities.

Objective
Srushty ES was tasked to enhance user accessibility, reduce speed, and minimize the weight of a specific gear in a machine part, power control adjustments are implemented. The primary objective is to redesign the gear for agricultural equipment to achieve a speed of 8-10 km/ph. This approach aims to facilitate easy usage while concurrently pursuing a cost-effective design and development of the products.

Solution
To address the challenges, a meticulous approach was taken to optimize the 3D model. This involved using specialized software to reduce polygon counts while preserving the integrity of the shapes. The final model was then converted to GLB format, ensuring efficient storage and loading. Here’s our process

Our Process
Creating a comprehensive specification delineating the attributes of gears, shafts, outer casing, and both internal and external clutches, ensuring a detailed breakdown of each component for precise design guidance.
Developing a user-friendly gearbox design tailored for optimal performance, ensuring seamless control for older users. Prioritize simplicity and accessibility in product functionality.
Performed calculations and analysis on multiple outputs, specifically focusing on the designated RPM for accurate assessment.
Established the necessary torque by considering the application for mechanizing diverse processes within the paddy cycle. Crafted a high-quality prototype to ensure effective functionality.

Key Challenges
Performing gear calculations, optimizing vendor selection for cost reduction, and designing castings are integral aspects of the overall process, ensuring efficiency and cost-effectiveness in production. These tasks contribute to streamlined operations and enhanced product design.

Implementation & Solution
The team at Srushty ES, examined various outputs to choose the necessary RPM and torque for progression. We employed JIS B 0401 standards for fitting and tolerance, followed by machining a prototype to assess the mechanism.

Impact
Significant cost reduction was achieved by updating the gear train without replacing the gearbox

Designed for small farms, this product ensures viability with minimal fuel dependence and empowers farmers with self-maintenance, offering an intuitive user experience

Elevating e-commerce user experience with 360-degree product visualization with fast loading and crystal clear visuals

Background
Srushty3D was sought by an e-commerce company to develop a 360-degree visualization of its products. This watch is one of the products created for them which involved significant challenges.

The main objective is to optimize the size of 3D models while maintaining high quality. The key challenge is to reduce polygon counts without altering the shapes of the models. This requires meticulous optimization to ensure no breaks in quality. Additionally, the final model needed to be converted to a GLB format, where data is saved in binary, adding complexity to the optimization process.

Solution
To address the challenges, a meticulous approach was taken to optimize the 3D model. This involved using specialized software to reduce polygon counts while preserving the integrity of the shapes. The final model was then converted to GLB format, ensuring efficient storage and loading. Here’s our process

Boxing Image: With the reference image, we create boxing image. A boxing image is an initial step in the modeling process, providing a visual outline of the product’s dimensions and key features. It helps define the structure and serves as a reference throughout the design process. For this watch, the dial is the focus as it has many intricate detailing. We build the structure step by step by connecting minute dots, we create the base. This watch has more quads and polygons. We maintain the quads to create the model which will bring the right

texture and output.
UV Unwrapping: UV unwrapping is a technique used to flatten a 3D model’s surface into a 2D space, allowing textures to be applied accurately. Properly maintained quads facilitate this process, making it easier to create a seamless texture map. 

Developing a Sleek Smart Watch with Advanced Monitoring Capabilities
Discover how SrushtyIoT partnered with a leading US wearable technology company to develop a sleek smartwatch with advanced health monitoring capabilities.

Client Background
Our client, a leading US-based wearable technology company, envisioned creating a smartwatch that would revolutionize the market with its compact size and comprehensive health monitoring features. They approached Srushty IoT for our expertise in developing cutting-edge wearable devices.

Solution
Design and Prototyping: Our team utilized advanced 3D modeling software to create intricate designs for the smartwatch components, ensuring a perfect balance between size and functionality. Rapid prototyping techniques were employed to quickly iterate and refine the design, allowing for precise adjustments to meet the client’s requirements.

Advanced Sensor Integration: The smartwatch featured a range of sensors, including a high-precision optical heart rate sensor, a SpO2 sensor for blood oxygen level monitoring, and a 3-axis accelerometer for activity tracking. These sensors were integrated seamlessly into the device’s compact form factor, providing accurate and reliable data for health monitoring.

Software Development: A custom algorithm was developed to process the sensor data and provide actionable insights to the user through a companion mobile app. The app featured a clean and intuitive interface, displaying real-time health metrics, sleep patterns, and activity summaries in an easy-to-understand format.

Battery Optimization: To ensure long battery life, our engineers implemented power-saving techniques such as optimized sensor polling intervals, low-power display modes, and intelligent battery management algorithms. These measures significantly extended the device’s battery life without compromising its performance.

Compliance and Testing: Throughout the development process, we adhered to stringent quality standards and regulatory requirements, including FDA and FCC guidelines. Extensive testing was conducted to validate the device’s performance, accuracy, and reliability under various conditions, ensuring it met the highest standards of quality and safety.

Outcomes
The product features included

Health and Fitness Tracking: Accurate monitoring of heart rate, blood oxygen levels, sleep patterns, and activity levels.

Interconnectivity: Seamless integration with a companion mobile app and Bluetooth connectivity.

Long Battery Life: Extended usage without frequent recharging.

Enhanced Displays: High-resolution, vibrant display for clear visibility.

Ergonomic Design: Lightweight, slim profile with adjustable straps for comfortable wear.

Overall, Srushty IoT‘s comprehensive approach to design, engineering, and software development enabled us to deliver a smartwatch that not only met but exceeded our client’s expectations, setting a new benchmark for wearable health monitoring devices.

The primary challenge was to design and develop a smartwatch that maintained a small form factor while incorporating advanced health monitoring capabilities. The device needed to monitor various parameters such as heart rate, blood oxygen levels, sleep patterns, and activity levels accurately and efficiently through a mobile app.

Teaching Robot - An Innovative Solution for Robotics Education
- A robotics teaching robot with the ability to program AI, ML, and object recognition
-Srushty PD, helped in designing the product right from concept till production supply
Background
SP Robotics, a robotics company based in India approached Srushty PD to develop a Teaching Robot to help learners of all ages to learn robotics interactively.

Objective
Develop a robot with a user-friendly interface that allows students to easily program and control its actions, enabling them to create their projects and explore the world of robotics in a fun and creative way

Solution
The robot was designed to be user-friendly, interactive, and capable of teaching complex concepts in AI, ML, and object recognition in a simple and engaging manner. Srushty Global Solutions provided comprehensive support to SP Robotics, from the initial concept development to the final production supply, 

Our Process

Creating a comprehensive specification delineating the attributes of gears, shafts, outer casing, and both internal and external clutches, ensuring a detailed breakdown of each component for precise design guidance.
Developing a user-friendly gearbox design tailored for optimal performance, ensuring seamless control for older users. Prioritize simplicity and accessibility in product functionality.
Performed calculations and analysis on multiple outputs, specifically focusing on the designated RPM for accurate assessment.
Established the necessary torque by considering the application for mechanizing diverse processes within the paddy cycle. Crafted a high-quality prototype to ensure effective functionality.
Key Challenges
Performing gear calculations, optimizing vendor selection for cost reduction, and designing castings are integral aspects of the overall process, ensuring efficiency and cost-effectiveness in production. These tasks contribute to streamlined operations and enhanced product design.

Implementation & Solution
Examined various outputs to choose the necessary RPM and torque for progression. Employed JIS B 0401 sta

Precision Sheetmetal Fabrication for Autonomous Traffic Robot
75% Total cost reduction for low-volume production

95.5% Cost reduction in the head region

75.5% Cost reduction achieved in hand region

Background
In recent years, sheet metal fabrication has become integral to manufacturing due to its versatility, cost-effectiveness, high strength, and durability.

This case study focuses on a contract manufacturing project by Srushty CM that involved the creation of an autonomous traffic robot, emphasizing the challenges faced and the innovative solutions implemented in precision sheet metal fabrication.

The Challenge – To achieve low cost, High quality in low-volume manufacturing
The project aimed to design and manufacture an autonomous traffic robot using sheet metal, addressing the need for cost-effectiveness, stability in open environments, and ergonomic functionality.

Traditional methods involving tooling or 3D printing were deemed costly or brittle for critical profiles, requiring a unique approach to meet design parameters with limited tolerances.

The primary challenges included low investment requirements, achieving aesthetic perfection comparable to injection molding using sheet metal, and finding a cost-effective method for validating prototypes without resorting to expensive tooling.

The Objective
The client, SP Robotics, sought a solution to reduce human effort in traffic management. The objective was to manufacture the robot using sheet metal without the need for expensive tooling or plastic components, ensuring cost-effective prototyping while maintaining stability, safety, and ergonomic functionality. The development process encompassed mechanical, electrical, and programming aspects.

Implementation and Solution
To overcome these challenges, the manufacturing team devised a cost-effective approach utilising precision sheet metal design and processes for critical shapes and profiles. Instead of opting for high-cost tooling, the team employed a unique “Split & Make” concept for the head region, dividing it into three halves during design and later precision welding them together using tungsten inert gas 
 

Technologies/Tools Involved
The manufacturing process involved precision sheet metal techniques, corrosion protection through surface coating, and the integration of various components such as batteries, motors, castor wheels, siren lights, ultrasonic sensors, and acrylic elements. This approach allowed the team to achieve the desired aesthetic perfection and functionality without the use of expensive tooling.

Impact
75% Total cost reduction for low-volume production
95.5% Cost reduction in the head region
75.5% Cost reduction achieved in hand region
The estimated tooling cost for the head region was Rs. 150,000-200,000, reduced to Rs. 7,000-9,000 with sheet metal. Similarly, the hand region, initially budgeted at Rs. 35,000-40,000 for 3D printing, was achieved at Rs. 9,000-10,000 with sheet metal. The total unit cost, initially estimated at Rs. 3-4 lakhs with tooling, was successfully brought down to 1-2 lakhs through innovative sheet metal operations for low-volume production.

By employing inventive applications of sheet metal and meticulous fabrication techniques, substantial cost reductions were achieved in the manufacturing process, resulting in the development of a resilient architecture for the autonomous traffic robot. The utilization of precision sheet metal not only fulfilled the client’s specification